Textile Solutions
Phil McMullin, Pro Graphics head of sales, Epson (UK) explains more about the direct to film market, and how more companies can take advantage of the opportunities.
One of the fastest growing sectors in the apparel industry is the direct to film (DTF) market. Agile operations are embracing the easy to adopt technology to access additional revenue streams.
For many, existing direct to garment hardware can be made DTF ready with just a simple software update that allows the system to quickly, efficiently, and affordably, print directly onto film.
There is no need to invest in a separate printer to enter the DTF market. Free of charge upgrades unlock DTF functions for customers with direct to garment machines.
As a result, operations can add DTF to their service delivery in a responsive and cost effective way. It is not complicated and there is no requirement to switch out the ink.
This plug in and play DTF technology can be a quick and easy addition to any portfolio of services.
Its ability to smoothly integrate into any existing direct to garment workflow ensures it can begin making an immediate contribution to the bottom line.
It supports an operation’s ability to say yes to everything. All services can be delivered without the need for additional investment. Just one, rather than two machines, is required – perfect for operations where space is at a premium.
The simple step by process achieves high quality results on a wide range of applications and textiles, including those that direct to garment or screen printing cannot manage.
Following the installation of the software and drivers, production can begin immediately. It starts with the placement of the transfer film at top centre of the t-shirt platen with the matt side facing up. Marking the centre of the platen can help ensure greater accuracy.
The chosen artwork is then opened and the size and print quality is set. The layering method for DTF should be selected to automatically set the layers in the correct orientation for white and colour. Once printed the design should be dusted with print adhesive powder while checking every part of the design is covered (this process should be completed in a well ventilated space). The transfer film should then be placed under a heat press or in a heat oven until the texture of the powder looks smoother.
The design can then be applied with the appropriate heat press using the correct settings or stored for later use. When applying, peel the film away gently after it feels cool to touch. Do not stop once the peel has started as this can damage the print.
With DTF, multiple designs can be placed on one sheet of film. This decreases the time spent going through the printing process for multiple items as they only need to be printed once.
Is it time to see how the flexible process could enable your operation to expand its portfolio of applications and enjoy greater production creativity smoothly and affordably?
More about Epson’s portfolio can be found here
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