Packaging Solutions Print Solutions
Just months after installing Fujifilm's LuXtreme LED-UV curing system and switching to CuremaX LED-UV inks, Paragon ID UK is reaping significant benefits in sustainability and operational efficiency. This rapid improvement follows its strategic decision to enhance its production operations at its Hull facility by adopting LED-UV technologies from Fujifilm.
The transition began in 2023, when Paragon ID UK – a leading player in identification solutions, including flexographic label printing, RFID labels, and access cards – decided to align its manufacturing with internal sustainability goals. The journey started with the introduction of Flenex water wash plates and evolved quickly into a comprehensive collaboration that includes the installation of LuXtreme LED-UV curing systems.
By early 2024, the company had completed the installation of the new systems, and the results since that date have been remarkable. Jamie Parker, head of operations at the Hull site, noted the impressive energy savings, saying: ‘In just a short time since installing the LuXtreme LED systems, we have already noticed a significant drop in power consumption. We compared the performance of the LED systems to our previous mercury arc UV systems and IR dryers, and the results are striking – an 80% reduction in power use compared to conventional UV systems, and a 40% saving compared to the IR units. By leveraging Fujifilm’s expertise and technologies, we are now able to deliver excellent value to our customers while maximising our environmental credentials. The investments have enabled us to realise a range of energy, time and cost savings while achieving unparalleled performance and productivity.’
The move to LED technology has not only lowered energy costs but also improved working conditions on the production floor. Lee Murrell, plant manager in Hull, shared how the new systems have positively impacted the workforce: ‘Our operators have been quick to highlight the improvements. The machines now run cooler and quieter, which creates a more comfortable and healthier work environment. The absence of ozone, which was previously an issue with the old UV systems, has also contributed to better air quality. Plus, maintenance is easier, with far fewer issues and no more unexpected downtime caused by the UV systems.’
The efficiency gains have exceeded expectations, leading Paragon ID to explore further upgrades. Jamie Parker concluded, ‘The performance and energy savings from Fujifilm’s LED systems have been so impressive that we are already looking to convert additional machines from UV to LED. The return on investment has been quicker than we anticipated, and we’re excited to continue this journey towards more sustainable and efficient production.’
Ian Isherwood, segment manager EMEA – analogue packaging, Fujifilm Europe, commented: ‘We are delighted to see that our partnership with Paragon ID UK has resulted in measurable results, positioning the company at the forefront of sustainable innovation in the print industry, setting a new standard for efficiency in flexographic label printing. By combining Paragon ID’s industry expertise with Fujifilm’s advanced solutions, we are confident in our ability to deliver comprehensive and sustainable print solutions to customers worldwide.’
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