ABG opens new manufacturing facility

Print Solutions Finishing Solutions

A B Graphic International (ABG), has opened its new advanced manufacturing facility in Kelleythorpe, Driffield. The development marks a significant investment and represents a fresh chapter in the company’s dedication to excellence and innovation within the industry. The Kelleythorpe site has been fully operational since 19 August 2024, which along with the company’s existing premises in Carnaby (UK), Baesweiler (Germany) and Girona (Spain), consolidates ABG’s manufacturing capabilities.

The Kelleythorpe facility integrates ABG's machine shop operations, which were previously divided between the Middleton site and the headquarters in Carnaby. It is now equipped with cutting edge milling and lathe machinery, featuring advanced equipment from Mazak, Hurco and Matsuura. The introduction of the high speed five axis Matsuura machining centre illustrates the company’s commitment to automation and efficiency, allowing for unmanned performance and extended production capabilities without direct supervision for up to 100 hours. This technological upgrade supports its principle of maintaining high manufacturing standards internally and minimising dependence on external suppliers, thereby reducing the risk of parts shortages.

Marking the 30th anniversary of Vectra manufacturing, the Kelleythorpe site has also become the production base for ABG’s Vectra turret rewinder ranges. This new facility offers more manufacturing space, helping to increase Vectra production capacity, aiding in reducing lead times for customers and further enhancing its reputation for delivering high quality products on time.

The new site also hosts the company’s first UK demo room, showcasing a complete converting line featuring a non stop unwinder, ABG’s fourth generation converter, the latest Vectra AutoSet turret rewinder, an SRI3 for slitting and inspection and RTS sheeting machine. The demo room offers customers an opportunity to experience the company’s technology first hand.

The development also includes a new two storey office block, a modern and inspiring space serving as the permanent home for teams that were previously based at the Middleton on the Wolds location, including service, parts, software and design among other teams.

Dave Lawson, Kelleythorpe’s director, who has spearheaded this project over the past few years, said: 'While our Middleton site served us well for many years, the new Kelleythorpe facility ensures that ABG remains at the forefront of the industry. With this modernised space, we are better equipped than ever to produce the highest quality parts for all machines, not only meeting but exceeding the expectations of our customers. This investment solidifies our position as a leader in the market, enabling us to maintain our competitive edge and continue our tradition of innovation.’

The company is also expanding its manufacturing capabilities in Germany by doubling the capacity of its Baesweiler site to 4400 m². This expansion is set to increase the production of SRI’s, fleyeVision cameras, booklet machines and Horizon table rewinders, all of which will help in significantly decreasing lead times for customers. 

As ABG celebrates its 70th anniversary this year, the opening of the Kelleythorpe facility highlights the company’s long standing dedication to growth and excellence. Located just 20 minutes from its Carnaby headquarters, the site offers an ideal location for customers to visit both facilities, enhancing their experience during visits.